
4 - 1
Troubleshooting
Diagnostics
Troubleshooting
PROM Chip Replacement
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User Manual
1
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Technical Assistance
2
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Table of Contents
5
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List of Illustrations
7
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List of Tables
8
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Introduction
9
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INTRODUCING THE ML–TRIM
11
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EXAMPLES OF ML–TRIM
12
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APPLICATIONS
12
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Installation / Setup
15
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DOOR PANEL
16
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MOUNTING
17
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The National Electrical Code
19
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The Canadian Electrical Code
19
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I/O Power (J5 pins 1, 2)
21
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References: Appendix A
22
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ML–Trim Specifications
22
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AC Power (J3 pins 1, 2, 3)
22
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Lead Frequency (J5 pins 3, 5)
22
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Feedback Frequency
23
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Run (J5 pins 6, 8)
23
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Jog (J5 pins 7, 8)
24
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R–Stop (J5 pins 9, 11)
24
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F-Stop (J5 pins 10, 11)
25
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Master or Follower
25
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MOTOR DRIVE
27
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Alarm (J5 pin 17)
28
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SERIAL COMMUNICATIONS
29
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TXD/ TXD/
30
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COM RXD RXD
30
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— +
30
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CALIBRATION
31
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MOTOR DRIVE SET UP
32
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ML–TRIM CALIBRATION
33
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Operation
35
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KEYPAD OPERATION
37
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(2 digits)
38
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(up to 4 digits)
38
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KEYPAD LOCKOUT
39
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CONTROL PARAMETERS
41
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Operations: Keypad
44
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Master Mode Example
46
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Operation:
46
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Setpoint Select
49
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___
53
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Inverse Master Mode
56
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Inverse Master Mode Example
57
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CP-21 Follower E.U. 1.000
58
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Inverse Follower Mode Example
59
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Acceleration/Deceleration
60
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CP-66 Integral 2000
61
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CP-67 Derivative 9000
61
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LOGIC CONTROL
67
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Logic Inputs
68
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Logic Output
71
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MONITOR PARAMETERS
73
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Input Monitoring
74
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Run (J5 Pin 6)
75
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Jog (J5 Pin 7)
75
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R–Stop (J5 Pin 9)
75
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F–Stop (J5 Pin 10)
75
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Drive Enable (J5 Pin 16)
76
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Alarm (J5 Pin 17)
76
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Not Used
76
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Performance Monitoring
77
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Status Monitoring
79
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Using Serial Communications
84
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Invalid Parameter Code
85
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Control Mask Error
85
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Parameter Send
87
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Character 1 - STX:
87
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Characters 2, 3 - Device #:
87
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Character 4 - Message Type:
87
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Character 12 - ETX:
89
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Example of Parameter Send:
89
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Character 4 - Error Code:
90
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Character 11 - Data Format:
91
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Control Command Send
92
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Characters 9,10- DATA:
93
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Data Inquiry
96
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Characters 2, 3 Device #:
98
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Character 4 -Error Code:
98
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6 -XX.XX
99
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Table 3-35 ASCII to Binary
100
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Follower
101
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Setpoint
101
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Troubleshooting
103
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DIAGNOSTICS
105
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Diagnostic Indicator
106
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Test Number
106
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Press To Activate
111
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1 Drive Enable
111
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TROUBLESHOOTING
113
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Motor Does Not Stop
114
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Motor Does Not Run
115
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Consult Tech
115
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1-800-342-4411
115
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Motor Runs at Wrong Speed
116
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Motor Runs Unstable
117
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PROM CHIP REPLACEMENT
118
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Beveled Corner
119
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Insert Tool Here
119
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Glossary
121
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Glossary - 2
122
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GLOSSARY
123
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Glossary - 4
124
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Glossary - 5
125
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Glossary - 6
126
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Glossary - 7
127
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Glossary - 8
128
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Glossary - 9
129
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Glossary - 10
130
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Appendices
131
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NUMERIC QUICK REFERENCE
137
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CP-06 DIRECT SETPOINT
138
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CP-10 ALARM FORMAT
138
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CP-12 LOW ALARM
138
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CP-13 HIGH ALARM
138
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CP-14 RAMPED ERROR ALARM
138
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MP-43 FEEDBACK FREQUENCY
141
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Two Decimal Places
141
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MP-44 DEVIATION (ERROR)
141
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MP-45 SCALED REFERENCE
141
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MP-46 RAMPED REFERENCE
141
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Direct Mode
142
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Master Mode
142
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Follower Mode
142
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Low Speed Alarm
143
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High Speed Alarm
143
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Ramped Error
143
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Scaled Error
143
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MP-53 CONTROL STATE
144
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MP-54 LOGIC INPUTS - GROUP A
144
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MP-55 LOGIC INPUTS - GROUP B
145
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MP-56 LOGIC OUTPUTS
145
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MP-57 EEPROM STATUS
145
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CP-61 DIRECT ENABLE
146
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Inverse Scaling
147
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CP-67 DERIVATIVE
148
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CP-70 DEVICE ADDRESS
148
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CP-71 BAUD RATE
148
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CP-72 CHARACTER FORMAT
148
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CP-73 CONTROL MASK
149
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CP-74 DRIVE ENABLE LOGIC
149
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CP-98 KEYPAD LOCKOUT
150
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MP-99 SOFTWARE CODE REVISION
150
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MP-00 SOFTWARE PART NUMBER
150
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REFERENCE
151
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1-763-424-8734
155
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APPENDIX G: WIRING DIAGRAM
157
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EXAMPLES
157
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Use safety equipment
158
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APPENDIX H: REVISION LOG
163
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Warranty
165
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Warranty - 2
166
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Service
167
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WARRANTY
168
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Index - 1
169
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Index - 2
170
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Index - 3
171
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See also
172
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Index - 5
173
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Index - 6
174
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Index - 7
175
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Index - 8
176
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Index - 9
177
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Index - 10
178
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Index - 11
179
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Index - 12
180
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